Repairing
A very brief description of how a Newlander in my opinion is built, take a
large sheet of ply, next some 2X1" timber build the basic frame including the
luton, fabricate out of chipboard the front and rear top curved panels, and
cover the inside with a faced ply, using the same 2x1 make the cupboards
seating/bed partition walls and again cover in ply, all the wiring is then
installed behind the panels from the outside and the plumbing from the inside,
the fibreglass and aluminium panels on the outside are then fixed using glue,
and on the edges a beading over the places it is screwed, neat folds make a
watertight joint where the panels meet. Of course in this process windows doors
and fitting are put in. I know this is very simplified and there is a lot more
work involved and basically its what I have found as I have took various things
to bits to repair, So if you happen to know different or have actually been
involved in the building please contact me.
Rusty screws and bolts, A few tips.
Screws, Spray with a good penetrating oil and leave for a couple of
hours, using a good quality screwdriver or bit tighten it a tiny bit and then
try and unscrew while pushing down hard, if this does not work and its a
Philips if you have room to get a metal saw in then cut a slot and try with a
flat blade driver, if this fails then drilling out is the only solution, using s
small drill bit drill a pilot hole in the centre of the screw and then try and
gently remove as much as the screw as possible the drill will want to take the
easy route through the timber so you have to be really gentle and patient, of
course if you have no need to use existing screw holes then you can just drill
the head off.
Nuts and Bolts. It's well
worth using penetrating oil at least a day before you intend to do the work, and
to keep spraying it as often as you can, once again a good spanner or socket is
well worth investing in, a long bar is also useful for extra leverage, getting
some heat on it helps but is quite risky depending on where the nut is and
finally if all else fails a nut splitter may be the only answer.
Damp.
If you manage to find a classic camper that has no damp then either its
been restored or never used being kept in a heated garage, damp will always be a
issue with classic campervans due to the very nature of what they are designed
to do, as soon as you begin to cook in one, because of the lack of double
glazing, condensation runs of the windows and wallboards, especially when it is
cold outside, so over the years certain areas mostly out of sight Your pretty
sure to find some damp.
The Newlander is basically like any coachbuilt the only difference is, its built
more like a caravan then added to a chassis, hence why there is no access from
the cab to the back except by leaving the cab and going through the side door,
but the principles are the same for treating damp.
Toilet
I found there was not much point in just trying to repair a damp panel as is all
you are doing is trapping the damp in. This became clear when I began to strip
the toilet compartment out, The aluminium panel on the back lower corner outside had
started to come apart. and when I started to prod around I found the screws that
where supposed to hold the corner together had totally rusted away. So I
proceeded to take all the fittings and boxing out, and upon doing so I found the
panels where rotten and just crumbled away in my hands to about halfway up the wall. The
timbers behind also crumbled away, obviously being the bathroom was the main
reason for the extensive damp, fortunately the floor was undamaged, my original
plan had been just to cut the panel as far as the damp went , but I decided to
remove all the panels, although it seemed a bit drastic at the time I soon
realised I had made the right choice as I found a bit more rot on a couple of
timbers.
I then set about replacing any rotten timbers and rebuilding the corner that was
giving me problems on the outside. I think the hardest part was the lack of room
and the fact I am not exactly skinny, I then renewed the glass fibre and instead
of using wood panels I decided to use plastic although a bit heavier makes it
very easy to clean, you can virtually hose the inside and the water runs away
through the shower plug hole. The most satisfying part was doing the corner out
side new screws into the replaced timber soon pulled the corner back together .
It is at this point I should point out that I forgot to mark in the toilet where
the new timbers where and as the panels are glued , at the time I had no reason
to mark where they where only when I came to put in fittings I realised my
mistake and spent a long while try to detect the timbers sorted it in the end
but what a pain.
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The rear corner toilet side had come apart, when I first had it I just tried to rescrew it with larger screws, I soon realised the timbers was rotten
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Finished toilet compartment
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Lift up sink was a neccesity to be able to use the loo
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Because its lined with plastic sheets the sealent on joins makes it very easy to wash out.
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Luton
After returning from touring for a couple of
weeks, I noticed that the panel on the underneath of the luton was bowing down,
due probably to the weight I had been carrying on top, So I took everything out
and removed one of the panels that make the base, once again near the front
luton window the timber had rotted, really didn't surprise me as the window had
tons of sealant round it so it must have been leaking at some time. also I
removed the wallpaper that had been stuck over the side panels and revealed a
well rotted piece of wallboard so I removed anything that was rotted right up to
the window frame, really at this point I should have removed the window and
resealed it but due to the awful weather I have left that on my to do list. all
the aluminium is held by screws behind a black plastic strip that is pushed onto
a aluminium edging strip, so when you remove the black plastic strip the screw
heads can be seen, this was the reason the luton had bowed the screws that
should hold the luton up had disintegrated and the weight I had up there had
pushed it down. So I set about replacing the timbers ( I forgot to mention I use
tanalised timber less chance of rotting ) . I beefed it up to with more timbers
than had been used originally but used lighter boards, the aluminium is
now better supported and no longer bows down. The only problem I have now is the
cab roof is rusty and needs repainting thinking maybe a behind the radiator
roller.
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The luton repaired, it was touching the cab roof before the repair.
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The front luton window loads of sealant, will need to remove it and reseal it in properly when I get time.
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Rust around the cab
Just to show how much work needs to be done on the cab not looking forward
to attempting this as I have found I lack the patience to get it right. Up to
now in the cab area I took a load of wiring out that connected the radio that I
removed from the rear and various disused wires to the back ,not original and
replaced in the rear with a split charge relay and a leisure battery, Fitted a
carpet and inertia reel seatbelts what a difference from the fixed belts it had
originally,
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Filler coming away around the door
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Dont know quite what this is just a round piece of rust coming away on the drivers door.
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Speaks for itself going I am trying to get a new door but I will try and repair this one.
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Might struggle getting the bolts out of this.
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Seats had been recovered before I bought it.
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Fuse box and one of the 3 plugs I fitted this ones to charge the leisure battery.
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Split charge relay this is all under the seat,
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Hints and tips on buying a camper
If you are planning to buy a old or classic camper I will try and offer
some advice you may be able to use, based on a lot of years and having my
fingers burned a few times.
Are you just starting out in motorhoming? Attracted to the idea but not sure
what type of motorhome will suit you?
A good starting point is to understand
the different types of motorhome - there are three main types of design.
1. Hightop Van Conversions
Often referred to as campervans, van conversions are generally the smallest
and cheapest type of motorhome - which can be an advantage.
Based on so-called panel vans, such as the Ford Transit and the Fiat Ducato,
they are generally only a little larger than a family car and are relatively
easy to drive, manoeuvre and park - unlike some of their bigger cousins.
Modern conversions are usually very well specified - with heating, toilet,
kitchen, running water and often a shower. The only catch is that all of these
things are packed into a relatively small space - great for driving but
sometimes a little cramped for living in.
Van conversion motorhomes are ideal for the more adventurous or for short
breaks, but not necessarily the best choice for luxury or for families.
2. C-Class or Coachbuilt Motorhomes
Coachbuilt motorhomes (sometimes known as Class-C motorhomes) are
effectively caravans built onto the back of a van cab and chassis - it may
sound a bit Heath Robinson, but these are extremely well made,
cleverly-designed and comfortable. They also offer surprising amounts of
space, especially when it comes to sleeping berths.
A coachbuilt is probably the best choice for a family, with the overcab
area providing ideal sleeping accommodation for children, and the larger
interiors giving enough room for 4-6 people to sit and eat.
These motorhomes also tend to have larger kitchens and bathrooms - their
extra width helps create more spacious layouts.
3. A-Class or Integrated Motorhomes
The luxury liners of the motorhome world, A-Class motorhomes are
purpose-built from the chassis up - apart from the driving controls, there is
no trace of "van" about these vehicles - instead they are luxury motorised
homes. They are usually a similar size to C-Class motorhomes, but often have
only two or three berths - designed for adults to travel in considerable
comfort, rather than for fitting large families.
Of course, there are exceptions and A-class motorhomes offering 4-6 berths
can also be found. Historically not so popular in the UK, they are becoming
more common and have always been so in Europe.
I Almost Forgot…RVs
In principle, American RVs (Recreational Vehicles) are the same as A-Class
motorhomes. The difference is in their scale and in the base vehicles used.
RVs are built on lorry or coach chassis' and have extremely luxurious
interiors, with every facility built in (normally including an on-board
generator).
They are extremely large, expensive and luxurious - don't expect to go
exploring on European backroads in one of these, as it won't fit. Road tax,
fuel costs and insurance will also be considerably higher, as will road tolls.
Making the Choice
Whatever you choose, don't rush into it and make sure you understand the
true cost of ownership - including storage (if it is too big for your
driveway), insurance, breakdown cover and servicing.
Consider renting a motorhome for a holiday first to see if you like it - a
week or two can teach you a lot about what type of motorhome suits you and
enables you to try before you buy.
Motorhoming is a great way to travel around the UK and Europe - I hope you
enjoy it as much as I do.
Viewing a camper can let your heart rule your head so take someone who can
give a unbiased opinion, ask about the history the longer it's been with the
same owner the better, remember that most coachbuilts are aluminium bodied based
on a van chassis so check the the cab lift carpets if possible get underneath
and have a good prod around, check the chassis members underneath and while your
under, check the floor for signs of rot, especially in the corners, behind the
wheel arches and if its got a separate toilet check around the waste pipes.
Inside check for any signs of damp ask if it has any leaks no matter how small.
Look in all the storage cupboards again for damp especially under seats its not
the end of the world if you find some as you have to take into account of the
age of the vehicle and the work that needs doing. Check any vent that are to the
outside as these do tend to get damp behind them.
Check the appliances ask about if they have been checked and if they work ok net
cheap to replace.
Buying off Ebay , If you fancy bidding on a camper this is probably the best
place to get a classic camper from over the year there has been at least 10
Newlanders for sale, some needing work, some looking good.
Try and be brief over this way but will give as much advice as I can.
- Go onto Ebay and
motor forums If you start here
and type various searchers, such as scams, campers or the model you are
looking for, this is where usually people come who have been conned or had
problems, most of the scams that are used are easy to spot when you know what
to look for, so starting here will give you a good idea also there are some
very knowledgeable people on there who are usually more the willing to offer
their advice to help someone new to Ebay.
- So you have searched Ebay itself and found you ideal van only its a
long way to view, WELL VIEW IT, and really if you can't don't buy, I know I
did and will probably do it again but I always go and collect knowing I have
AA cover and will only buy if its a runner and is taxed and moted. Over the years I have
bought about 8 vehicles off Ebay 2 where real bargains, 4 where as described
at a decent price, 2 needed work so over 8 years haven't lost anything, but
probably haven't made anything.
- Read the listings I know this is obvious but you would be amazed when I
have sold things on Ebay how many emails or phone calls I have received asking
questions that are clearly stated in the description.
- Check the persons feedback, how long they have been registered, If
their phone number isn't in the listing then email and ask for it, then you
can ring to ask about the history of the camper and Any faults not
listed, again people do forget little things that all cost money if you plan
to repair, and if you have a long way to travel will stop you having a wasted
journey.
- Right you have viewed the camper and decided on a price you want to bid
by looking in auto trader, local paper, specialist magazines and of course
completed listings on ebay. Put your maximum bid on switch the computer off
and wait for the email to say you have won it. No seriously though just don't
get into a bidding war same principle you should use if you ever attend an
auction.